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Beware of grease compatibility problems If your equipment is making unusual noises, vibrating, or experiencing reduced performance, it may be a result of inadequate lubrication due to a clogged hydraulic grease fitting. The biggest culprit behind incompatibility is thickener chemistry, but base oil and additive incompatibility can also play a role
Grease leakage (%) versus time (h) for single bearing. (a) LM2L; (b
If you're unsure whether two greases. Excessive pressure buildup due to a clog can cause grease to leak around the fitting Excessive grease separation can result in leakage from sealed components, leading to potential environmental hazards and safety risks
If left unchecked, grease separation can accelerate equipment wear and eventually lead to premature failure, resulting in costly repairs and downtime
Grease bleeding or oil separation is an expression used to refer to grease that has released oil during static (storage) or normal operating conditions In static conditions, oil bleeding is identified by the presence of small pools of oil, particularly when the grease surface is not flat or even In dynamic conditions, it is distinguished by oil leaking from a lubricated component Introduction leaking grease fittings can pose significant problems for machinery and operations
When grease fittings leak, the lubrication intended for the internal components is lost, leading to inadequate lubrication and increased friction This can result in accelerated wear and tear, overheating, and even failure of critical machinery parts. Oil seals are located at various points in the engine and are designed to keep oil contained where it flows through rotating components, such as the crankshaft or camshaft Over time, seals can harden, crack, or become dislodged, causing leaks
If an oil seal is the problem, you might notice oil leaking near the front or rear of the engine or around the timing cover.
The impact of grease churning on grease properties such as oil bleed, leakage and rheology was studied using bearing experiments and a roll stability tester Overfilling too much grease can cause churning of the grease during operation and high temperatures, resulting in overheating and leaking As the operating temperature rises, the breakdown rate of the grease increases, doubling every 18° f (7.8° c). Oil bleed is a term used to explain the separation of oil or seepage of oil during normal grease operating conditions
Oil bleed is easily identified by the presence of oily sections of greased components and/or the formation of small pools of oil around componentry.
